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How to motorcycle service shop manual for maintenance, troubleshooting and repair on 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 Harley-Davidson Sportster XL / XLH 883 and 1200 models. From the basics (like changing the oil and filter) to planning for a custom bobber or chopper, these are the shop manuals you need. More detailed than the factory OEM ( not as a free download pdf or Haynes ) and written for the average Joe. DIY do it yourself Shop manual includes: Specifications specs. GENERAL INFORMATION safety, shop supplies, tools, electrical system fundamentals, basic service methods and storage. TROUBLESHOOTING starting the engine, starting system checks, charging system, fuel system, brake problems dragging LUBRICATION, MAINTENANCE AND TUNE-UP TUNE UP pre ride inspection, tires and wheels, tire pressure, tread depth, engine oil change, oil filter change, transmission oil level change, primary chaincase chain case oil change, front fork oil change, control cables, brake throttle clutch cable, primary chain adjustment, drive belt deflection and alignment, throttle cable adjustment, starting enrichment valve choke adjustment, air filter change, compression test, spark plug plugs, idle speed adjustment ENGINE removal, installation, rocker arms and pushrods, cylinder head, valves and valve components, cylinder, pistons and piston rings, pushrods, valve lifters, oil pump, oil filter mount, camshaft cam shaft support plate, crankshaft crank shaft and crankcase crank case, break in CLUTCH AND PRIMARY DRIVE primary chaincase chain case cover and housing, clutch, clutch shell, compensating sprocket, primary drive chain, clutch hub, primary chain, guide, clutch cable replacement TRANSMISSION shifter assembly, external shift mechanism, transmission top cover, shift cam, shift arm, shift forks, transmission side door, trans shafts, main drive gear, transmission clutch release cover, trans drive sprocket, transmission case, oil pan FUEL, EXHAUST AND EMMISSION CONTROL SYSTEMS air filter backplate back plate, carburetor carb, fuel tank, fuel pump, fuel filter, fuel shutoff shut off valve, fuel tank gauge, exhaust system, header, muffler, pipes, evaporative emission control system ELECTRICAL SYSTEM battery, charging system, alternator, voltage regulator, ignition system, ignition coil coils, starter, starter relay, lighting system, headlight head light, taillight tail light, turn signal signals, brake light, speedometer, tachometer, instruments cluster gauges, fuses, maxi-fuse, circuit breaker WHEELS, HUBS AND TIRES front wheel, rear wheel, front hub, rear hub, wheel bearing end play check, driven sprocket, drive sprocket, drive belt, wheel runout run out, wire laced wheel service, cast wheel, wheel balance, tubes, tubeless tire repair, alignment FRONT SUSPENSION AND STEERING handlebar handle bar, front fork forks, fork air pressure adjustment, steering head, stem, triple tree, steering head bearing, steering play adjustment REAR SUSPENSION shock absorbers, shock air pressure adjustment, swing arm swingarm BRAKES front brake pad replacement, rear brake pad replacement, front rear master cylinder, front rear caliper, brake pedal, brake lever, brake bleeding, brake disc BODY seat, front fender, rear fender, headlight head light nacelle, COLOR WIRING DIAGRAMS
Years covered: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
M429-4
Models covered: Sportster XL / XLH 883 and 1200
Tags: Clymer Harley-Davidson H-D HD HOG Sportster bobber chopper custom classic road test vs American v twin west coast orange county Milwaukee Sturgis rally 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 motorcycle cycle
Duration : 0:2:12


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